Bore Honing Machine

Imeko ethile yesixhobo somatshini yile ilandelayo:

Oomatshini bokucoca abayilwe kwaye benziwe yinkampani yethu baya kuhlangabezana nezi mfuno zilandelayo:
1. Uyilo kunye nokuveliswa kwezixhobo zoomatshini kuya kuhambelana ne-ISO, imigangatho yezizwe ngezizwe ye-IEC kunye nemigangatho enxulumeneyo.
2. Iiyunithi zokulinganisa zazo zonke iinxalenye zesixhobo somatshini kunye nezixhobo ezahlukeneyo ziya kwamkela imigangatho yeeyunithi zamazwe ngamazwe.
3. Isixhobo somatshini sinesixhobo esipheleleyo sokuthambisa kunye nokucoca. Zonke iindawo ezihambayo ziya kuba nezixhobo zokuthambisa, kwaye inkqubo yokupholisa iya kuba nesixhobo sokuhluza.
4. Awona malungu aphambili esixhobo somatshini enziwe -ngemathiriyeli ekumgangatho ophezulu, kwaye ezomatshini ezikhethiweyo, ii-hydraulic, iikhomponenti zombane kunye ne-elektroniki ziphambili kwaye zithembekile iimveliso zamagama ezithengwe ngaphandle{2}}.
5. Zonke iinxalenye zesixhobo somatshini ziya kuba nokhuseleko oluthembekileyo lokhuseleko kunye nemilinganiselo yomshuwalense wokukhusela umonakalo kwisixhobo somatshini okanye ukulimala komntu okubangelwa ukungahambi kakuhle okanye iingozi.

Imifanekiso yezixhobo (kunokubakho umahluko ngokwenyani)

1 Ukusetyenzwa koluhlu lwedamitha yomngxuma: Ф30mm{2}}Ф150mm
2 I-Workpiece ibamba umthwalo ovumelekileyo wama-200kg
3 I-Spindle iphezulu yokuphindaphinda i-stroke Ngaphantsi okanye ilingana ne-500mm
4 Obona bude bobude bokuhomba Bukhulu kuno okanye bulingana ne-450mm
5 Ubuninzi bokubamba idiameter yangaphandle Ngaphantsi okanye ilingana ne-1000mm
6 Ukuchaneka komngxuma wangaphakathi emva kokuhombisa i-H6-H8
7 Uburhabaxa bobuso beRa0.1-Ra0.4
8 amandla e-Spindle motor 3.5Kw
9 isantya Spindle: stepless isantya utshintsho 200rpm-380rpm
10 Ukubuyisela amandla emoto 3.5Kw
11 Isantya sokubuyiselana: 0-40m/min (utshintsho lwesantya esingenanyathelo)
I-12 Imo yokulawula i-Stroke: i-servo motor + isikhokelo somgca
13 Ukuphindaphinda ukuchaneka kokubeka indawo ye-Stroke 0.1mm
14 Ukutya amandla emoto 1Kw
15 Imowudi yokulawula ukutya kwe-Servo motor + rack gear
16 Ukuchaneka kolawulo lokutya 0.0001mm
17 Isixokelelwano sokulungisa Umatshini wokubamba ngesandla
Iyunithi yokupholisa ye-300L itanki yeoli, isihluzo samagnetic, ukupholisa kwendalo
19 Inkqubo yolawulo Liruite inkqubo yolawulo ekhethekileyo honing
20 Buyisela ukuhamba kwepompo yeoli: 50L / min
21 Ubunzima bomatshini: malunga neetoni ezi-2 (kubandakanywa nenkqubo yokupholisa)
22 Isixhobo ubude x ububanzi x ukuphakama: (mm) malunga 1220*1550*1545
23 Umgangatho wengxolo: Kwimeko-bume esemgangathweni yomzi-mveliso, ngaphantsi kwe-90 decibels phantsi kwencopho yomthwalo oqhubekayo
24 Ukhuseleko lomatshini Ukhuseleko olupheleleyo
25 Ingxolo yomatshini<80db
26 Uxinzelelo lomthombo womoya olufunekayo kumatshini we-0.5Mpa
27 amandla otal efunekayo kumatshini AC380V 10Kw

I-JLH{2}}500 umatshini wokuhombisa usetyenziselwa ikakhulu ukuhombisa imingxunya echanekileyo yangaphakathi efana nokufakwa kombhobho. Emva kokucubungula, ukuchaneka komgangatho ophezulu wejometri kunye ne-face micro-texture inokufumaneka (ukuhlangabezana neemfuno zemveliso kunye nokugcinwa kweesilinda ze-hydraulic).
Umatshini wokuhoya othe nkqo we-JLH-500 CNC wenziwa ikakhulu yibhedi, inkqubo yokusonta, iyunithi yokubuyisela i-servo, iyunithi yokutya kwe-servo, inkqubo yombane, isihluzo sokupholisa, inkqubo yokuthambisa, isigqubuthelo sokhuselo, isixhobo, isixhobo sokuhombisa, njl.

1. Ibhedi
Umbhede walo matshini udityaniswe ngeeprofayili zetsimbi, uhlanjululwe ngamaxesha amaninzi ukususa uxinzelelo, ukuqinisekisa ukususwa koxinzelelo lwe-welding. Umatshini omkhulu wokulungisa i-gantry usetyenziselwa ukucubungula, kwaye inkqubo yokudibanisa igqitywe ngexesha elinye. Isixhobo somatshini sinamandla aphezulu kunye nokuchaneka kokumisa kwejometri. Kwaye inokuqinisekisa-uzinzo lwexesha elide kunye nokuchaneka okuphezulu kwesixhobo somatshini.

2. Inkqubo yokusonta

Ibhokisi yokusonta yinxalenye ephambili yesi sixhobo somatshini. Zonke iigiya zezenqanaba lesi-6 ngokuchaneka, kwaye zonke iibheringi zithunyelwa ngaphandle{2}}iibheringi ezichanekileyo, eziqinisekisa isantya esiphezulu, umlinganiselo ophezulu wothumelo kunye nokusebenza kwengxolo ephantsi yothumelo. Kwangaxeshanye, onke amacandelo aphuculwe ngokuhlalutya okulinganiselweyo kwamandla, kwaye ukulinganisa okuguquguqukayo kwekhompyuter kuye kwenziwa, okunokuthembeka okuphezulu. Ibhokisi yokusonta iphuhliswe ngokukodwa koomatshini bokuhomba umngxuma onzulu. Ngokusebenzisa ibhokisi yokuphotha, izifakelo zemibhobho ngaphakathi koluhlu lokusetyenzwa lunokuphunyezwa ngamandla angatshintshiyo. Isixhobo sokutshibiliza sebhokisi yebhokisi yesilayidi sinokwenza ibhokisi yokuphotha kunye nesixhobo sokuhomba ukuba sisuswe ngokulula kumngxunya ocutshungulweyo emva komjikelo we-honing, olungele ukuhlolwa komngxuma kunye nokulinganisa, okulungele ukutshintshwa kwamatye e-oyile kunye nezixhobo zokusebenza, kwaye igcina intloko ye-honing kwindawo ekhuselekileyo ukuphepha ukukrwela i-workpiece. Ngexesha elifanayo, kwi-workpiece efanayo, iiparameters zesiqalo se-stroke kunye nesiphelo sokugqibela sinokuqinisekiswa ukuba sihlale singatshintshi. Kumjikelezo wokusebenza olandelayo, akukho mfuneko yokusetha kwakhona iiparitha, eziphucula ukusebenza kakuhle.

3. Inkqubo yokubuyiselana

Inkqubo yokubuyisela iquka i-motor reciprocating, ibhokisi yokunciphisa, ibhokisi ye-sprocket esebenzayo kunye ne-passive, kunye ne-roller chain. Ukubuyisela amandla 3.5KW, isantya sokubuyisela i-0-40m / min, isantya esilungelelanisiweyo. Inkqubo inokuphinda ukuchaneka kokubekwa kwe-0.1mm. Uxinzelelo lwetsheyini luye lwahlengahlengiswa ngaphambi kokuba ushiye umzi-mveliso. Emva kokusebenza ixesha elithile, kufuneka ihlolwe rhoqo kwaye ilungiswe nge-M30 nut kumsila webhedi yokuphotha.

4. Inkqubo yokutya
Iqukethe i-servo motor, i-harmonic reducer, enye{0}}yezinyo umahluko weplanethi ukukhawulezisa, ukudityaniswa, njl njl. Inkqubo yembuyekezo ye-oilstone ye-MPS inesisombululo sokutya esingu-0.0001mm ukuqinisekisa ukuzinza kobungakanani bomsebenzi.

5. Inkqubo yombane

Inkqubo yolawulo yinkqubo ephuhlisiweyo yokulawula i-honing ye-Liruite-, ene-15′ umbala wekhusi elichukumisayo lomntu{2}}lojongano lokusebenza olusebenzayo lwekhompyutha. Onke amacandelo ombane aziwa kakuhle{{4}imveliso yebrand eyaziwayo, kunye nenqanaba lokhuseleko ngaphezulu kwe-IP65, ukusebenza okuthembekileyo, kunye nojongano olugciniweyo lwegalelo kunye nemveliso, ujongano lomsebenzi wokulawula isikrini, isiboniso sombhalo wamaTshayina, ukusetyenzwa kwegalelo leparameter, ukusetyenzwa kokubekwa esweni kunye nemisebenzi yolawulo lwemanuwali; umboniso oguquguqukayo wesimo senkqubo ye-honing, kwisikrini esichukumisayo sinokuseta isantya sentloko ye-honing, isantya sokubetha, ukuphindaphinda indawo ye-stroke, isixa sokutya, isantya sokutya kunye nezinye iiparitha zokucubungula, kwaye unokusebenzisa ngesandla umatshini wokuhombisa kwintshukumo nganye, ukujongwa kwenkqubo kunye nomboniso we-alarm. I-alarm ye-fault iboniswa kwi-interface ye-alarm ye-touch screen, kwaye i-fault point inokuqinisekiswa ngokukhawuleza ngesalathisi sesiphoso kunye nomboniso wombhalo. Inkqubo inemisebenzi yezandla kunye nokutshintsha okuzenzekelayo. Inkqubo inokulungiswa ngokuzenzekelayo kokuchaneka kwejometri ukuqinisekisa ukuhambelana kobungakanani be-honing workpiece, kunye nenkqubo yokubonisa i-curve inokubeka iliso kubukhulu bomngxuma wangaphakathi ngexesha langempela.

6. Ukupholisa kunye nesixhobo sokucoca

Isixhobo sibandakanya inkqubo yokuthambisa, inkqubo yokucoca imagnethi, njl.njl. I-separator yamagnetic ine-secondary filtration capacity enkulu kune-50L / min, umthamo wetanki we-300L, ubushushu obulungelelanisiweyo, kunye nebhokisi yokuqokelela i-chip ezimeleyo, enokususa ngokulula i-chips inkunkuma ehluziweyo.

7. Ukubamba
I-clamp ekhethekileyo yenzelwe, uluhlu lwe-clamp luhlengahlengiswa, kwaye indlela yokulayisha kunye nokukhupha i-manual. Ukuma kwe-clamp kuthembekile, kulula ukuhlengahlengisa, kwaye ukulayisha kunye nokukhulula kulula kwaye kuyakhawuleza.

1. Isakhiwo esipheleleyo sesixhobo somatshini: ngokuthe nkqo, i-1 spindle, i-workstation ye-1.
2. Inkqubo yokutya: inkqubo ye-MPS yokutya ngokuzenzekelayo (imali encinci yokutya: 0.0001mm), usebenzisa i-servo motor + i-harmonic reducer, i-feed rotation drive.
3. Inkqubo yokupholisa: "Indlela yokucoca i-magnetic separator yokupholisa, umthamo wokucoca umkhulu kune-50L / min, umthamo webhokisi lokupholisa i-300L. Ixhotyiswe ngazo zonke iimpompo zeoyile eziyimfuneko kunye nemibhobho.
4. Isixhobo sinenkqubo yokutshiza ioli ye-honing.
5. Ikhabhinethi yombane ihambelana nemigangatho ye-CE (IP54), inombane ozinzile, kwaye ixhotywe ngesitshixo somnyango.
6. Ibhokisi yokusebenza yesixhobo somatshini sele iqalile, iyayeka, ibuyisela uhambo, ukwandiswa kwefeed kunye nokuncipha, kunye namanye amaqhosha okusebenza.
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8. Umbala wesixhobo somatshini: umnyama omnyama + omhlophe omhlophe, okanye ngokweepleyiti zombala wabathengi.
9. Inkqubo yokulawula: inkqubo yolawulo ekhethekileyo ye-Liruite honing machine.
10. Inkqubo yokulawula inomsebenzi wokumisela ixabiso lembuyekezo yokugqoka i-oilstone, kwaye inemisebenzi yembuyekezo ye-manual kunye ngokuzenzekelayo.
11. Inkqubo yokulawula inomsebenzi wembuyekezo ngokuzenzekelayo yokugqoka i-oilstone.
12. Umboniso wombala (15′).
13. Inkqubo inomsebenzi wokumisela i-honing processing parameters , kunye ne-database yayo ye-honing.
14. Ukunyakaza kwe-Stroke: "I-Servo motor + isikhokelo somgca" indlela yokulawula.
16
16. Isixhobo somatshini siye saphumela-emngxunyeni nakwimisebenzi engaboniyo{2}}yomngxuma wokulola.
17. Isixhobo somatshini sinomsebenzi wememori yedatha
18. Isixhobo somatshini sinomsebenzi opheleleyo we-manual kunye nokusebenza ngokuzenzekelayo, kwaye isenzo ngasinye sesixhobo somatshini sinokusebenza ngokuzimeleyo kwimo yezandla.
19. Ngotshintsho lomoya olungenayo lwamandla, kunye nesixhobo sokukhusela i-motor overcurrent kunye ne-overload.
20. Isixhobo somatshini sixhotyiswe nge-short stroke setting function kunye nokumisa i-honing function ngaphakathi kwayo nayiphi na i-stroke ende.
21. Isixhobo sinemisebenzi efana nokumisa unxunguphalo, i-alam ye-overtravel, kunye ne-alam yokulayisha ngaphezulu.
22. Isixhobo sinempazamo{1}}yokubonisa ukuzixilonga.
23. I-fixture yi-fixture manual, kwaye i-workpiece ilayishwe ngesandla kwaye ikhutshwe.
24. Ukulungiswa kunye nesixhobo sokutshintsha indlela: ukutshintshwa kwencwadi ngesandla.
25. Indlela yokulayisha kunye nokukhupha: ukulayisha ngesandla kunye nokukhulula.

1. Isicelo
Umatshini we-cylinder honing usetyenziselwa ukuveliswa kunye nokugcinwa kweesilinda kunye nezinye izixhobo zombhobho, kunye nokulungiswa kweminye imingxuma echanekileyo.

2. Iimfuno
Umatshini wokuhombisa i-cylinder usetyenziselwa ukuhombisa umngxuma onzulu kunye neesilinda ezide zokubetha kunye nezinye izifakelo zemibhobho. Ingasetyenziselwa ukuhombisa umngxuma wangaphakathi ochanekileyo weendawo zemikhono yesilinda. Emva kokucubungula,{2}}umgangatho ophezulu wemilo yejiyometri kunye nomphezulu wemikrozo{3}}ubume bezinto (akukho arc umva, imigca efanayo, ukuhlangabezana neemfuno zokusetyenziswa) inokufumaneka.

1. 1 ikopi yencwadana yesixhobo somatshini
2. 1 ikopi yencwadana yokusebenza
3. 1 ikopi yemanyuwali yesihluzo semagnethi yamaphepha
4. 1 ikopi yoluhlu lokuhanjiswa
5. 1 ikopi yoluhlu lwezixhobo

X. Ufakelo kunye nokusetyenziswa iimeko isixhobo umatshini
1. Isiseko sofakelo: umgangatho oqhelekileyo wesamente osicaba,
2. Ukunikezelwa kwamandla: 380V±10% 50HZ 10KVA
3. Iimeko zobushushu: 5-40 degree
5. Ukufuma okuhambelanayo: Ngaphantsi okanye ukulingana ne-65%

1. Into yokwamkela: I-workpieces ngaphakathi koluhlu lokucubungula isixhobo somatshini esibonelelwa yi-Party A zizinto zokwamkelwa.

2. Izalathi zokuvuma: Iimpawu zokwamkelwa ziqulunqwe ngokwesivumelwano sobugcisa esisayinwe ngamaqela omabini.

3. Ngaphambi{1}}ukwamkelwa
Ulwamkelo lwangaphambili-lwenziwa ngumenzi wesixhobo, kwaye umsebenzisi wesixhobo ubonelela ngamaqhekeza e-2 ovavanyo lwangaphambili{2}}ukwamkelwa. Izixhobo zokuhombisa zibonelelwa ngumenzi wezixhobo, kunye nezixhobo zokulinganisa ezifana nezixhobo zokulinganisa kunye neemitha ezibukhali nazo. Omabini amaqela amkela izixhobo ngokuqhubeka esebenza iziqwenga ezi-2 ngokweemfuno zokuchaneka kokusebenza kweziqwenga zovavanyo ezisayiniweyo. Emva kokuba ulwamkelo lufanelekile, omabini amaqela asayina i{7}}imizuzu yolwamkelo yangaphambili.

4. Ayinakulibaleka
4.1 Ukwamkelwa kokugqibela kuqhutywa ngumsebenzisi wesixhobo, kwaye umsebenzisi wesixhobo ubonelela ngeziqwenga zovavanyo, izixhobo zokulinganisa, izixhobo kunye nabasebenzi abanxulumeneyo ukuze bamkelwe; umsebenzisi wesixhobo ubonelela ngeengcezu ze-3 zokuvavanya, apho i-1 isetyenziselwa ukulungisa iimpazamo kwaye i-2 isetyenziselwa ukwamkelwa. Emva kokugqitywa kokulungiswa kwesixhobo somatshini, amaqela amabini aya kuqhuba ngokuqhubekayo iziqwenga ezi-3 ngokweemfuno zokuchaneka kokuchaneka kweziqwenga zovavanyo ezisayiniweyo zokwamkelwa kokugqibela kwezixhobo. Emva kokuba ulwamkelo lufanelekile, omabini amaqela asayina ingxelo yokugqibela yokwamkelwa.

5. Ukufakwa kwezixhobo
Emva kokuba izixhobo zifika kumzi-mveliso, umsebenzisi wesixhobo unoxanduva lokukhulula isixhobo somatshini, kwaye ukufakwa kwesixhobo somatshini kunye nokugunyaziswa kwenziwa ngumenzi wezixhobo kumsebenzisi wesixhobo. Izixhobo ezifanelekileyo kunye nezibonelelo zofakelo (ezifana nezixhobo zokunyusa, njl.njl.) luxanduva lomsebenzisi wesixhobo.

6. Uqeqesho lomsebenzi
Ngexesha lokwamkelwa kwezixhobo, umenzi wezixhobo uqhube iintsuku ezintathu zokusebenza ezilandelelanayo zoqeqesho lokusebenza kumsebenzisi wesixhobo. Umxholo woqeqesho ikakhulu ngolu hlobo lulandelayo: ukusetyenziswa kwekhonsoli yokulawula, ukuqhelana nesixhobo somatshini, isixhobo somatshini esisisiseko kunye neprogram ye-CNC, ukuhlolwa kunye nokugcinwa kwansuku zonke, ukugcinwa komatshini kunye nombane, ukugcinwa komatshini, ukugcinwa kombane, uqeqesho olukhethekileyo lweemoto kunye neeyunithi zokuqhuba, njl.

Ixesha lewaranti yezixhobo ngunyaka we-1, ukususela kumhla apho omabini amaqela asayine ingxelo yokwamkelwa emva kokwamkelwa kokugqibela. Ukuba ukungaphumeleli okukhulu kwenzeka ngexesha lewaranti kwaye ayikwazi ukulungiswa ngexesha elifanelekileyo nangendlela efanelekileyo, ixesha lewaranti yesixhobo somatshini liya kwandiswa ngokuzenzekelayo.

Uxanduva lokuzibophelela ngewaranti: Ukuzibophelela ngewaranti, iQela B linoxanduva kunye nesibophelelo sokubonelela abasebenzisi ngeenkonzo zogcino lwasimahla -lokungaphumeleli kwabantu kunye nokubonelela ngeendawo ezitshintshiweyo zasimahla zokusilela. Ukuba kukungaphumeleli okubangelwa ngumonakalo wokusingqongileyo komntu okanye ukusetyenziswa komsebenzisi okungahambelani neemfuno, iindawo ezitshintshiweyo ziya kuhlawuliswa ngokwahlukileyo. Xa iwaranti ingaphumeleli ngenxa yezixhobo kunye nofakelo, umthengisi uya kunika iimpendulo kunye nesikhokelo kwiiyure ze-8 emva kokufumana isaziso sefowuni, kwaye abasebenzi bokulondoloza baya kufika kumzi-mveliso kwiiyure ezingama-48.

Emva kokuba ixesha lewaranti liphelile, umenzi ubonelela abasebenzisi ngeenkonzo zokulondolozwa ubomi bonke kwaye uyaqhubeka nokuxabisa iinxalenye kunye neendleko zenkonzo ngokwemigangatho yokutshaja yomenzi.

Iifayile ezishisayo: umatshini wokuhombisa wazala, iTshayina yazala abavelisi bomatshini wokuhomba