A Horizontal Honing Machineluhlobo lwezixhobo ezichanekileyo ezisetyenziselwa ukugqiba iindawo zangaphakathi ze-cylindrical parts, ezifana neetyhubhu, imibhobho, okanye iisilinda ze-injini. Ngokungafaniyo noomatshini be-honing abathe nkqo, i-workpiece kumatshini wokuhombisa othe tyaba uhlala uthe tyaba ngexesha lenkqubo yokuhomba, enokuba luncedo kwiiseto ezithile zemveliso.
Amalungu oMatshini oHong othe tye:
INtloko eHloniphekileyo: Indawo ebambe amatye abrasive okanye izixhobo zokuhombisa. Ihamba ngentshukumo ehambelanayo phezu kwendawo yangaphakathi yendawo yokusebenza. Kumatshini othe tye, le ntshukumo idla ngokuhambelana nokujikeleza komsebenzi.
I-Workpiece Holding Mechanism: Eli candelo ligcina iworkpiece kwindawo ngokukhuselekileyo, ngokuqhelekileyo kusetyenziswa ii-chucks, ii-clamps, okanye izixhobo. I-workpiece ixhonywe ngokuthe tye kwaye mhlawumbi iqhutywe yi-motor okanye ijikelezwe ngesandla.
Amatye Abrasive: Ezi zixhobo ezisetyenziselwa ukususwa kwezinto. Ngokuqhelekileyo zenziwe ngeebrasives zamashishini ezifana ne-aluminium oxide okanye i-silicon carbide. Amatye afakwe kwintloko ye-honing kwaye adibanise nomphezulu womsebenzi.
Indlela Yokutya: Olu luxanduva lokutyisa intloko ye-honing kunye namatye abrasive ngaphakathi nangaphandle kwendawo yokusebenza. Isenokuba iyazenzekela okanye yenziwe ngesandla, kuxhomekeke kubunzima bomatshini.
Inkqubo yokupholisa: Inkqubo yokupholisa kunye nokuthambisa ibalulekile ukunqanda i-workpiece kunye ne-honing amatye ekutshiseni ngokugqithisileyo. Izinto ezipholileyo zinciphisa ukukhuhlana, ziphucula umphezulu wokugqiba, kwaye zihlambe inkunkuma eyenziwe ngexesha lenkqubo yokuhonga.
Qhuba iMoto: Inika amandla ukujikeleza kwendawo yokusebenza kunye/okanye ihoning intloko. Isantya semoto sinokuhlengahlengiswa ngokuxhomekeke kwiimfuno zenxalenye.
Iphaneli yokulawula: Ivumela abasebenzisi ukuseta iiparameters ezifana nesantya sokuhombisa, amazinga esondlo, kunye nodidi lwe-abrasive esetyenziswayo. Iimodeli ezihambele phambili ngakumbi ziza nolawulo lwe-CNC lokuchaneka okuzenzekelayo.
UmGaqo wokuSebenza:
Isindululo esibuyiselanayo: Intloko ye-honing ihamba emva naphambili (ibuyisela) ngaphesheya kwendawo yangaphakathi yomsebenzi, ngelixa i-workpiece inokujikeleza okanye ihlale imile, kuxhomekeke kuyilo lomatshini.
Intshukumo ejikelezayo: Ngelixa ukubuyisela, intloko ye-honing okanye amatye abrasive nawo ajikeleza kwi-axis yawo, eqinisekisa ukukhutshwa kwezinto ezifanayo kuwo wonke umhlaba.
Qhagamshelana ne-Abrasive: Amatye abrasive adibanisa ne-workpiece, ukususa izinto zokuphucula umphezulu, ukwandisa ukujikeleza, kunye nokufezekisa ulawulo oluchanekileyo lwe-dimensional.
Ukupholisa kunye nokuthambisa: Isitshizi sokupholisa kwisixhobo sokusebenza kunye ne-abrasives, ukupholisa inxalenye, ukunciphisa ukukhuhlana, kunye nokususa i-debris eyenziwe ngexesha lenkqubo.
Iindidi zoomatshini bokuhombisa abathe tye:
One{0}}Oomatshini bokuHonga abaMnye: Aba matshini basebenzisa i-stroke ye-abrasive eqhubekayo yokususa izinto eziphathekayo kwipasi enye. Iqhele ukusetyenziselwa izinto ezilula okanye ezisezantsi{1}}zokunyamezela izicelo.
Multi{0}Oomatshini bokuHong bokupasa: Aba matshini baqesha iipasiti ezininzi zentloko ye-honing phezu kwendawo yokusebenza ukucokisa ukugqiba ngokuthe ngcembe. Okuqhelekileyo kusetyenziswa kwizicelo ezichanekileyo apho ukunyamezela okuchanekileyo kunye nokugqitywa kwendawo kuyadingeka.
CNC Horizontal Honing oomatshini: Ukuxhotyiswa ngolawulo lwamanani ekhompyutheni (i-CNC), aba matshini banokuhlengahlengisa ngokuzenzekelayo iiparitha ezifana nezinga lokutya, isantya sesixhobo, kunye nobude be-stroke, ukunika ukuguquguquka okukhulu kunye nokuchaneka kwimveliso.
Oomatshini bokuHonga abaZizimelayo: Aba matshini baquka i-automation epheleleyo yokuvelisa{0}}ivolumu ephezulu, rhoqo ukuhlanganisa iisistim zerobhothi zokulayishwa/zokothula kunye neenkqubo zokulinganisa ezizenzekelayo zolawulo{1}}lwexesha lokwenyani.
Ukusetyenziswa koomatshini abaHong abathe tye:
1. Ushishino lweemoto
I-injini ye-Cylinder Bores: Esinye sezona zicelo zixhaphakileyo zoomatshini bokuhomba abathe tye kukwenziwa kwebhore ye-injini yesilinda. Inkqubo ye-honing iqinisekisa ukuba iindonga ze-cylinder zijikeleze ngokugqibeleleyo kwaye zihamba kakuhle, eziyimfuneko ekufezekiseni ukunyanzeliswa okufanelekileyo kunye nokuthambisa kwiinjini zokutsha zangaphakathi.
Iingenelo: Iphucula ipiston-indawo yokuhlala, yehlisa ukukhuhlana, kwaye iphucula ukusebenza kakuhle kwe-injini kunye nobomi obude.
Iisilinda zeHydraulic kunye nePneumatic: Iinkqubo ze-Hydraulic kunye ne-pneumatic kwiimoto, iilori, kunye noomatshini basebenzisa iisilinda ezifuna i-bores egudileyo, echanekileyo yokuhamba kwamanzi. Oomatshini be-honing abathe tye bafanelekile kwezi zicelo kuba banokuqinisekisa ukunyamezela okuqinileyo, okubalulekileyo ekusebenzeni kakuhle kwenkqubo.
Iingenelo: Imiphezulu yangaphakathi egudileyo inciphisa ukuvuza, ukungqubana, kunye nokuguga, okukhokelela ekusebenzeni ngcono kunye nobomi obude.
Iigiya kunye neMixholo yoThutho: I-Honing iphinda isetyenziswe kwiigiya kunye namanye amacandelo enkqubo yokuhambisa, apho ukuchaneka okuphezulu kunye nomgangatho womhlaba kuyimfuneko ekusebenzeni kakuhle kunye nokuhanjiswa kwamandla.
Iingenelo: Ukuphumeza ukugqiba okufunekayo kumphezulu wamazinyo egiya, okukhokelela kuphuculo lokuqina kunye nokusebenza.
2. Ishishini le-Aerospace
I-Turbine Shafts kunye ne-Components: Kwicandelo le-aerospace, oomatshini bokuhombisa abathe tye basetyenziselwa ukwenza izinto ezibalulekileyo njengeeshafu ze-iturbine kunye nee-compressor blades. Ezi nxalenye zifuna amanqanaba aphezulu okuchaneka, ukugqitywa okugudileyo, kunye nokunyaniseka komphezulu ukumelana noxinzelelo oluphezulu kunye namaqondo obushushu.
Iingenelo: Iqinisekisa ukuzinza kwe-dimensional kunye nokugqitywa komphezulu okwazi ukumelana neemeko zokusebenza ezigqithisileyo ezifana nokushisa okuphezulu kunye noxinzelelo.
Iisilinda zeHydraulic: Iisistim ze-hydraulic ze-aerospace zifuna iisilinda eziphezulu zokusebenza- ezinokumelana namandla agqithisileyo kunye noxinzelelo. Ukuhoya okuthe tyaba kunceda ekudaleni i-diameter yangaphakathi egudileyo, engaguqukiyo eyimfuneko ukuze ezi nkqubo zisebenze kakuhle.
Iingenelo: Iqinisekisa ukusebenza ngokufanelekileyo, ukunciphisa ukuvuza kwamanzi kunye nokuphucula ukuthembeka kwiinkqubo ze-hydraulic.
Izixhobo zokuHlalisa kunye neeActuators: Amacandelo afana nezixhobo zokumisa kunye nee-actuators ziye zihonjiswe ukuqinisekisa ukuba ziyahlangabezana nemigaqo engqongqo yokuguda kunye nokuchaneka komda, ukuqinisekisa ukhuseleko kunye nokuqina.
Iingenelo: Ukuphucula amandla, ukunciphisa ukunxiba, kunye nokuqinisekisa ukufaneleka kunye nokusebenza okuchanekileyo.
3. Oomatshini boShishino
Iipompo zeHydraulic kunye neeCylinders: Kumatshini woshishino, iimpompo ze-hydraulic kunye neesilinda kufuneka zisebenze ngokuvuza okuncinci kunye nokusebenza okuphezulu. Oomatshini be-honing abathe tye basetyenziselwa ukugqiba la malungu, ukuqinisekisa ukuba iindawo zangaphakathi zihamba kakuhle kwaye ziphakathi kokunyamezela.
Iingenelo: Iphucula ukutywinwa, inciphisa ilahleko yamandla, kwaye iphucula ukusebenza kakuhle kwenkqubo yehydraulic.
Iibheringi kunye neeShafts: Iibheringi ezichanekileyo kunye neeshafti zihlala ziphuculwa ukususa izinto kunye nokufezekisa ukugqiba okuphezulu. Ukuhoya okuthe tyaba kuqinisekisa ukuba la malungu ahlangabezana nokuchaneka okuyimfuneko ukuze ujikeleze ngokugudileyo, ukunxiba okuncinci, kunye nokuhanjiswa komthwalo.
Iingenelo: Yandisa ixesha elide, inciphisa ukungqubana kokusebenza, kwaye iqinisekisa ukuhamba kakuhle kwiindibano zoomatshini.
Imizimba yeValve: Amacandelo e-valve, ngakumbi kwizixhobo zemizi-mveliso, afuna ukugqitywa komgangatho ocolekileyo ukuqinisekisa ukuba atywina ngokufanelekileyo kwaye asebenze ngokufanelekileyo. Ukuhoya okuthe tye kunceda ukufezekisa oku kunyamezelwa okuqinileyo kunye nomgangatho womphezulu.
Iingenelo: Yehlisa ukunxiba kwindawo yokutywina, iqinisekisa ukusebenza ngcono kwevalvu kunye nokuphila ixesha elide.
4. Ishishini leoli kunye neGesi
Imibhobho kunye neMibhobho: Kwishishini leoli kunye negesi, ngokukodwa kumacandelo okugaya kunye nokucoca, imibhobho kunye neebhubhu zihlala zihlonitshwa ukuze kuqinisekiswe indawo yangaphakathi egudileyo kwaye ehambelanayo yokuthutha ulwelo phantsi koxinzelelo oluphezulu. Oomatshini bokuhomba abathe tyaba banokuphatha imibhobho emikhulu, enzima kunye netyhubhu ngokuchaneka okuphezulu.
Iingenelo: Yehlisa ukukhuhlana, ithintele ukwakheka kweedipozithi, kwaye iqinisekisa ukuhamba kakuhle kwe-oyile, igesi, kunye nolunye ulwelo.
Izixhobo zokuthoba: Izixhobo ezisetyenziswa kwi-oyile kunye ne-gas drilling, ezifana neepompo, iivalve, kunye nabalawuli boxinzelelo, bahlala befuna ukuhlonishwa ukuze bafezekise ukunyamezela okufunekayo ukusebenza phantsi koxinzelelo olunzulu kunye neemeko zokushisa.
Iingenelo: Iqinisekisa ukusebenza okuthembekileyo, inciphisa umngcipheko wokusilela kwiindawo zoxinzelelo oluphezulu-.
5. Ishishini lezoNyango
I-Catheters kunye neTubing yoCando: I-Honing Honing isetyenziselwa ukuveliswa kweetyhubhu zonyango, ezifana ne-catheters, apho iindawo zangaphakathi ezibushelelezi ziyimfuneko ukunciphisa ukungahambi kakuhle kwesigulane kunye nokukhusela i-clotting. Inkqubo ye-honing idala i-diameter yangaphakathi ehambelanayo, ebalulekileyo ekuhambeni kwamanzi kunye nokhuseleko lwesigulane.
Iingenelo: Iqinisekisa ukuhamba kakuhle kolwelo, inciphisa ukukhuhlana, kwaye ikhusela umngcipheko wokuvaleka okanye umonakalo kwimithambo yegazi.
Iinaliti zeHypodermic: Imiphezulu yangaphakathi yeenaliti ze-hypodermic nazo zifuna ukuhonjiswa ukunciphisa ukukhuhlana kunye nokuqinisekisa inaliti egudileyo yolwelo.
Iingenelo: Ukunciphisa ukungonwabi kwesigulana kunye nokuqinisekisa iyunifomu, unikezelo olulawulwayo lwamayeza.
6. Ukhuseleko kunye nezicelo zomkhosi
Amacandelo ompu: Izinto ezininzi zompu, njengemigqomo, zifuna ukuhoywa ngokuchanekileyo ukuqinisekisa ukudubula kwembumbulu ngokuchanekileyo. Oomatshini be-honing abathe tye basetyenziselwa ukufezekisa i-diameter yangaphakathi efunekayo kunye nokugqiba umphezulu, ukuqinisekisa ukusebenza kwembumbulu okungaguqukiyo.
Iingenelo: Ukuphucula ukuchaneka, ukunciphisa umgqomo wokunxiba, kunye nokuphucula ukusebenza ngokubanzi kwesixhobo.
IiNkqubo zeSikrweqe kunye nezixhobo: I-Honing iphinda isetyenziswe kwimveliso yamacandelo ahlukeneyo axhobileyo kunye neenkqubo zezixhobo, apho ukuqina okuphezulu kunye nokuchaneka kuyadingeka ukwenzela ukhuseleko kunye nokusebenza kakuhle.
Iingenelo: Iqinisekisa ukufaneleka kunye nokusebenza ngokufanelekileyo kweenkqubo zezixhobo kunye nezithuthi ezixhobileyo kwindawo -zoxinzelelo oluphezulu.
7. Ii-Electronics zabathengi kunye namanye aMashishini{1}}obuGcisa aPhezulu
Micromachining: Kumashishini afana nesemiconductor yokuvelisa okanye amanye amacandelo aphezulu-obuchwepheshe, ukuhonga kunokusetyenziselwa ukugqibezela okokugqibela{1}kumacandelo amancinane kakhulu kodwa afuna ukuchaneka okuphezulu ekusebenzeni.
Iingenelo: Iqinisekisa{0}}izixhobo zokusebenza eziphezulu kwizixhobo ezinjengee-smartphones, iilaptops, okanye iikhamera.
Amacandelo e-Optical: I-Honing iphinda isetyenziswe kwiindawo zangaphakathi zamacandelo e-optical, apho iindawo ezigudileyo zibalulekile ekuhanjisweni kokukhanya kunye nokucaca.
Iingenelo: Ukuphucula umgangatho wezixhobo ze-optical, ezifana neelensi kunye neeprism, ngokuqinisekisa ukugqitywa okugudileyo nokuchanekileyo kwangaphakathi.
8. Ukuveliswa kwamandla
Izixhobo zeTurbine: Amaziko ombane axhomekeke kwiiinjini zomoya, ezinje ngee-injini zomphunga okanye zerhasi, ezihlala zifuna ukuhonjiswa okuthe tye ukuqinisekisa ukuchaneka kunye nomgangatho womphezulu wamacandelo abalulekileyo afana neeshafti, iirotor, kunye neecasings.
Iingenelo: Ukuphucula ukusebenza kakuhle kwamandla, ukunciphisa ukungcangcazela, kunye nokuqinisekisa intshukumo ejikelezayo egudileyo, ukwandisa ixesha lokuphila kwe-injini yomoya.
Impompo Amacandelo: Iimpompo ezisetyenziswa ekuveliseni umbane zifuna ukuchaneka{0}}imiphezulu ephuculweyo yangaphakathi ukuqinisekisa intshukumo engaguqukiyo yolwelo kunye nokuthintela ukuvuza.
Iingenelo: Ukuphucula ukusebenza, ukunciphisa ukunxiba, kunye nokwandisa ubomi bokusebenza kweempompo.
9. Izixhobo ezichanekileyo kunye nezixhobo
Micrometers kunye neeCalipers: Kwizixhobo zokulinganisa ezichanekileyo njengee-micrometers, i-honing yangaphakathi iqinisekisa ukuba iindawo ezibandakanyekayo, ngakumbi ezo zineengxenye ze-cylindrical, zihambelana kunye nokunyamezela okuqinileyo.
Iingenelo: Iqinisekisa imilinganiselo echanekileyo kwaye inyuse ixesha lokuphila kwezixhobo ezichanekileyo.
10. Ezinye izicelo
Imibhobho yeziTshintshiselwano zoBubushushu: Iityhubhu zokutshintshisa ubushushu zihlala zijongwa ukuphucula ukusebenza kakuhle kokugqithisela ubushushu kunye nokunciphisa ukungcolisa. Umphezulu ogudileyo wangaphakathi uphucula ukuhamba kwamanzi kunye nokudluliselwa kobushushu.
Unyango lwamanzi: Amacandelo afana nezihluzi, imibhobho, kunye neevalvu kwizityalo zokucocwa kwamanzi ziyalungiswa ukuthintela ukubola, ukuphucula ukuhamba kwamanzi, kunye nokuphucula ukusebenza kakuhle kwenkqubo.
Umahluko oPhambili phakathi koomatshini abaHong abathe tye nabathe nkqo:
Ukuqhelaniswa: Owona mahluko ucacileyo yi workpiece orientation - honing oomatshini othe tyaba babambe iworkpiece ngokuthe tye, ngelixa oomatshini abathe nkqo bayibambe ngokuthe nkqo.
Ukuqwalaselwa kwendawo: Oomatshini abathe tyaba banokufuna indawo engaphezulu yomgangatho ngenxa yokuqhelaniswa kunye nezixhobo zokusebenza ezinkulu.
Ukufaneleka: Oomatshini bokuhomba abathe tyaba badla ngokuthandelwa iindawo ezinzima okanye ezinkulu, ngelixa oomatshini bokuhomba ngokuthe nkqo banokusetyenziselwa iindawo ezincinci okanye xa kufuneka umatshini obambene ngakumbi.
